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Automatic Double-Clipper

FCA 100

Top and PCS Exclusive Features

The star indicates features that you will only find at Poly-clip System.
  • No one else has it: Tool-free quick-change system (punch, die)
  • No one else has it: Hygienic conveyor belt quick and easy to dismantle and effortless to clean
  • For the 24 – 90 mm calibre range at up to 186 cycles per minute in continuous mode
  • Shortest down-time for reloading of casing and mainte- nance, with even higher safety
  • Fully hygienic conveyor belt, dismantling without tools
  • Optimal accessibility for ease of cleaning

Why clip with FCA 100?

High production speed at up to 186 cycles per minute for small and medium-sized calibres as well as shortest downtimes distinguish the FCA 100. Theautomatic double-clipper closes collagen and fibrous casings up to 58 mm and plastic casings up to 90 mm in diameter (depending on the material thickness).
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FCA 100
PCS_FCA100.FCA140_video_web.mp4
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PCS_FCA140.FCA100_detail2_pic_master_rgb.jpg
PCS_FCA140.FCA100_detail4_pic_master_rgb.jpg
PCS_FCA100.FCA140_video_web.mp4
PCS_sausage_FCA100_pic_master_rgb.jpg
PCS_FCA140.FCA100_detail8_pic_master_rgb.jpg
PCS_FCA140.FCA100_detail5_pic_master_rgb.jpg
PCS_FCA140.FCA100_detail2_pic_master_rgb.jpg
PCS_FCA140.FCA100_detail4_pic_master_rgb.jpg
Details
Leaflet
Technical Data

Details

Medium automation

  • For the 24 – 90 mm calibre range at up to 186 cycles per minute in continuous mode
  • Shortest down-time for reloading of casing and maintenance, with even higher safety
  • Fully hygienic conveyor belt, dismantling without tools
  • Optimal accessibility for ease of cleaning

Advantages

  • Safety casing brake with hand guard; maintaining safety distance to separator when adjusted, operation without casing brake is blocked
  • R-ID Clip with high holding force, even up to bacteria-proof clip closure with plastic casings
  • Incorrect settings are avoided by detection of the clip size and die
  • Auto-Stop System, clip sensor monitoring end of clip supply on reel
  • Quick-change system for punch and die without tools
  • Operator-friendly with individually assignable manual functions, e.g. inching mode
  • Comfortable external adjustment of the clip pressure and separator hole, without tools
  • Short sausage ends, uniform pleating and clean sausage tails due to the linear voiding separator
  • Highly dynamic, energy-efficient servo drive, infinitely adjustable speed
  • Highest productivity; product parameters can be recalled from the SAFETY TOUCH recipe management
  • Simple machine operation with SAFETY TOUCH – shockproof, 10” large and easy to clean
  • Electronic hand-wheel for adjustments and setting parameters
  • Swivel horn, twin turret and casing brake assistant with 90° pivot point
  • Low noise level
  • Processes high-quality clips – certified safe for use with food by SGS INSTITUT FRESENIUS
  • Clip and loop manufacture certified in accordance with ISO 22000
  • USB port for data import and export

Quality and hygiene

  • Robustness and long service life guaranteed by use of stainless steel and titanium
  • Easy to clean due to smooth surfaces, large openings, front flap and the special separator cleaning position
  • Separator cleaning flap – allows ideal accessibility

Maintenance

  • Centralized lubrication strip for easy and fast maintenance
  • Maintenance- and service-friendly with few wearing parts, easily accessible by swing-off side covers

Equipment options

  • Consumption-oriented central lubrication for maximum reliability and service life
  • Fully hygienic conveyor belt, dismantling without tools, single lane 700 or 1200 mm, double-belt 700 mm and roller extension
  • Casing brake assistant – semi-automatic casing brake holder system for fastest reloading of casings
  • Casing end sensor
  • Sensor for end of loop supply
  • Pneumatic dry sausage brake, individual control of the twin turret's casing brakes as product parameter via SAFETY TOUCH
  • Automatic looper GSA 20, loop left or right
  • Air-free slack filling of moulded products by overspreading, sensor monitored total spreading up to 100 mm, comfort setting in front
  • Twin turret with swivel horns and 90° pivot point
  • Length portioning by optical sensor or mechanical length stop 1,000 mm and 1,350 mm
  • Ball joint filler connection
  • String dispenser for rings
  • Print mark control for centred printing format
  • Intelligent Filler Clipper (IFC) Interface upon request
  • Footstep

Function and operation

  • The automatic double clipping machine is connected mechanically and synchronized electrically to a filling machine. The portions are fed in precisely to the nearest gram and closed by a clip.
  • The PC control allows a very fast and accurate signal processing. On the SAFETY TOUCH display the diagnostic system provides a direct and clear indication of the clipping machine’s operational status as well an analysis of filling and clipping times.
  • Deviations from the recipe parameters saved in SAFETY TOUCH are monitored.
  • The operator is intuitively guided through the flat menu structure of the SAFETY TOUCH by means of self-explaining pictograms. Operator, set-up and service levels are kept clearly separated and are password protected.
  • A high degree of process monitoring is offered by the FCA’s automation.

Possible combinations

  • ES 5000
  • Labelling system for marking and traceability

Leaflet

Technical Data

Width

1500 — 1620 mm

Height

1985 — 2130 mm

Weight

550 kg

Depth

1135 mm

Three-phase current connection

200 – 240 VAC, 380 – 460 VAC, 50/60 Hz

Power input

4 kW

Fuse connection

16 A

Compressed air

5 — 7 bar

Air consumption

2.5 NL/cycle

Spreading

18, 26, 30 mm

Subject to technical modifications.

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The Poly-clip System quality promise

Our machines, consumables and services meet the highest standards. This is promised not only by numerous certifications, but above all by our own claim: Excellence in Clipping. In this way, we guarantee you the reliability and dependability that you can expect for your production. We ship spare parts worldwide within the shortest possible time, quickly and without complications. If necessary, our technical service is on the spot via the fastest route.

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