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Automatic Double-Clipper

FCA 90

Top and PCS Exclusive Features

The star indicates features that you will only find at Poly-clip System.
  • No one else has it: World's fastest automatic machine for moulded products
  • No one else has it: Automatic central lubrication
  • Total spreading up to 300 mm for moulded products
  • For the 38 – 160 mm calibre range at up to 126 cycles/ minute in continuous mode
  • Versatility for chubs, cold cuts and ham
  • Voiding separator and clip shape optimised for short sausage shoulders and more slices per sausage
  • Shaped products up to 1.800 mm long
  • Optionally loop on the left or right

Why clip with FCA 90?

The FCA 90 offers unrivalled versatility. It closes collagen casings up to 90 mm, fibrous casings up to 120 mm and plastic casings up to 160 mm (depending on the material thickness). Chubs, cold cuts, ham with only 10 % injected, tumbled pieces of meat, can be reliably processed.
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FCA 90
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PCS_FCA90_video_web.mp4
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Details
Leaflet
Technical Data

Details

Air-free slack filling

  • Total spreading up to 300 mm for moulded products
  • For the 38 – 160 mm calibre range at up to 126 cycles/minute in continuous mode
  • Versatility for chubs, cold cuts and ham
  • Voiding separator and clip shape optimised for short sausage shoulders and more slices per sausage

Advantages

  • Change of spreading via SAFETY TOUCH, within the standard spreadings as well as to the overspreading, based on the unique PCS motion controller
  • Highest productivity, simple operation and self-monitoring processes of the essential functions
  • R-ID Clip with high holding force, even up to bacteria-proof clip closure with plastic casings
  • Safety casing brake with hand guard; maintaining safety distance to separator when adjusted, operation without casing brake is blocked
  • Operating instructions on SAFETY TOUCH. Functions and parameters are explained
  • Incorrect settings are avoided by detection of the clip size and die
  • Auto-Stop System, clip sensor monitoring end of clip supply on reel
  • Uniform pleating and clean sausage tails due to the linear voiding separator
  • Highly dynamic, energy-efficient servo drive, infinitely adjustable speed
  • Air-free slack filling of moulded products by overspreading, total spreading up to 300 mm
  • Simple machine operation with SAFETY TOUCH – shockproof, 10” large and easy to clean
  • Operator-friendly with individually assignable manual functions, e.g. inching mode
  • Highest productivity; product parameters can be recalled from the SAFETY TOUCH recipe management
  • Tool free quick-change system of the punch
  • Easy external adjustment of the separator hole
  • Manual clip pressure setting
  • Electronic hand-wheel for adjustments and setting parameters
  • Additional safety by two-handed triggering of first clip
  • Product true to the calibre by adjustable conveyor speed; conveyor belt length 1,200 mm
  • Simple, ergonomic handling for reloading of casing, without swing-out of the clip head
  • Easy to manoeuvre with two lockable wheels
  • Low noise level
  • Compact design

Quality and hygiene

  • Robust and of stainless steel design for highest reliability and a long service life
  • Easy to clean due to smooth surfaces

Maintenance

  • Centralized lubrication strip for easy and fast maintenance
  • Optimum access for maintenance work

Equipment options

  • Automatic looper GSA 20, loop left or right
  • Consumption-oriented central lubrication for maximum reliability and service life
  • Sensors for loops and casing end
  • Roller conveyor extension up to 1,700 mm
  • Vacuum system 48, 60, 76 mm
  • WS Food Standard interface for operational data acquisition
  • Intelligent Filler Clipper (IFC) Interface upon request
  • Twin turret with swivel horns and 90° pivot point
  • Casing brake assistant – semi-automatic casing brake holder system for fastest reloading of casings
  • Pneumatic dry sausage brake, individual control of the twin turret's casing brakes as product parameter via SAFETY TOUCH
  • Second control panel at end of conveyor belt
  • Length portioning by means of optical scanning, optional up to 1,300 or 1,800 mm
  • Clip coding
  • Ball joint filler connection

Function and operation

  • The automatic double clipping machine is connected mechanically and synchronized electrically to a filling machine. The portions are fed in precisely to the nearest gram and closed by a clip.
  • The PC control allows a very fast and accurate signal processing. On the SAFETY TOUCH display the diagnostic system provides a direct and clear indication of the clipping machine’s operational status as well an analysis of filling and clipping times.
  • Deviations from the recipe parameters saved in SAFETY TOUCH are monitored.
  • The operator is intuitively guided through the flat menu structure of the SAFETY TOUCH by means of self-explaining pictograms. Operator, set-up and service levels are kept clearly separated and are password protected.
  • A continuous process monitoring is offered by the high degree of automation.

Leaflet

Technical Data

Width

2325 — 2725 mm

Height

1995 — 2145 mm

Weight

600 kg

Depth

1125 mm

Three-phase current connection

200 – 240 VAC, 380 – 460 VAC, 50/60 Hz

Power input

7.5 kW

Fuse connection

16 A

Compressed air

5 — 7 bar

Air consumption

2.5 NL/cycle

Spreading

26, 30, 36, 44 mm

Total spreading up to

300 mm

Subject to technical modifications.

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The Poly-clip System quality promise

Our machines, consumables and services meet the highest standards. This is promised not only by numerous certifications, but above all by our own claim: Excellence in Clipping. In this way, we guarantee you the reliability and dependability that you can expect for your production. We ship spare parts worldwide within the shortest possible time, quickly and without complications. If necessary, our technical service is on the spot via the fastest route.

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