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Automatic Double-Clipper

ICA

Top and PCS Exclusive Features

The star indicates features that you will only find at Poly-clip System.
  • No one else has it: Robust iris displacer up to caliber 200 mm
  • No one else has it: Split magazine rack for ergonomic clip loading
  • Innovative iris separator for short, symmetrical sausage shoulders
  • Moulded products up to 1.6 m length
  • Compact machine for a wide product range
  • The global ham machine

Why clip with ICA?

The ICA is the ideal machine for large calibres and moulded products up to a calibre of 200 mm. Fibrous, collagen and plastic casings can be processed. The innovative iris separator makes the ICA ideal for the production of large volumes like slicer products, moulded ham, even those made of whole muscles.
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ICA
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Details
Leaflet
Technical Data

Details

Air-free slack filling

  • Calibres up to 200 mm
  • Overspreading up to 300 mm
  • Up to 60 cycles per minute in continuous mode
  • For large calibres and moulded products

Advantages

  • Short clip cycles for high-level output
  • Innovative iris separator for short, symmetrical sausage shoulders
  • Product true to the calibre as the conveyor speed is programmable and infinitely variable
  • Low noise operation
  • Easy to manoeuvre with two lockable wheels
  • Simple machine operation with SAFETY TOUCH – shockproof, 10” large and easy to clean
  • Highest productivity; product parameters can be recalled from the SAFETY TOUCH recipe management
  • Operator-friendly with individually assignable manual functions, e.g. inching mode
  • USB port for data import and export
  • Additional safety by two-handed triggering of first clip
  • Simple conversion of clip size S 8700 to S 800
  • Pneumatic movement of the clip head for reloading of casing
  • Casing brake can be adjusted from outside while stuffing
  • Electronic hand-wheel for adjustments and setting parameters
  • Low air consumption
  • Reliable cut of elastic nettings

Quality and hygiene

  • Hygienic design, easy to clean, smooth stainless steel surfaces
  • Conveyor belt contact surface is made of stainless steel and is smooth with rounded embossments

Maintenance

  • Optimum access for maintenance work

Equipment options

  • Selection shaping shaping roller for automatic spreading of the meat in the casing
  • Consumption-oriented central lubrication for maximum reliability and service life
  • Air-free slack filling of moulded products by overspreading up to 300 mm, with servo control, adjustable and programmable as product parameters
  • Swirl brake with crown filling horn for consistently clear and grainy raw sausage texture, possible reduction of production costs due to shortened natural curing time
  • Protective guard with sliding grate made of stainless steel
  • Twin turret
  • Automatic looper GSA 20
  • Casing end switch
  • S-clips on spool – 1,300 sausages without reloading
  • Filling horns diameter 24, 28, 36, 48, 60, 70, 76, 80, 85 and 100 mm
  • Servo-supported clip pressure setting, e.g. for sensitive fibrous casings, can be saved as product parameter
  • Portioning or length filling
  • Telescope conveyor belt 1.3 m long
  • Roller extension to conveyor belt for 1.6 m long sausages
  • Automatic adjustment of conveyor belt speed
  • Pneumatic dry sausage brake
  • Second control panel at end of conveyor belt
  • Vacuum system for air-free filling of large calibres
  • Pneumatically movable casing brake holder
  • WS Food Standard interface for operational data acquisition
  • Intelligent Filler Clipper (IFC) Interface upon request

Function and operation

  • The ICA is connected mechanically to filling machines, including ham pumps and synchronized electrically. After the filler has discharged the portion, the iris separator powerfully encloses the casing and separates whole muscles without damage to the casing. The ICA is equipped with the tried-and tested clip distance of 51 mm.
  • The PC control allows a very fast and accurate signal processing. On the SAFETY TOUCH display the diagnostic system provides a direct and clear indication of the clipping machine’s operational status as well an analysis of filling and clipping times.
  • Deviations from the recipe parameters saved in SAFETY TOUCH are monitored.
  • The operator is intuitively guided through the flat menu structure of the SAFETY TOUCH by means of self-explaining pictograms. Operator, set-up and service levels are kept clearly separated and are password protected.
  • A continuous process monitoring is offered by the high degree of automation.

Possible combinations

  • ES 5000
  • Labelling system for marking and traceability
  • TSA 160
  • Seals ready-to-fill tube from flat roll stock film in-line

Leaflet

Technical Data

Width

2300 mm

Height

1900 — 2050 mm

Weight

850 kg

Depth

940 mm

Three-phase current connection

200 – 240 VAC, 380 – 460 VAC, 50/60 Hz

Power input

2.8 kW

Fuse connection

16 A

Compressed air

5 — 7 bar

Air consumption

0.6 NL/cycle

Subject to technical modifications.

Related Products

The Poly-clip System quality promise

Our machines, consumables and services meet the highest standards. This is promised not only by numerous certifications, but above all by our own claim: Excellence in Clipping. In this way, we guarantee you the reliability and dependability that you can expect for your production. We ship spare parts worldwide within the shortest possible time, quickly and without complications. If necessary, our technical service is on the spot via the fastest route.

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